Research on factors affecting bubble and particle behavior in a three-phase flotation system based on COMSOL

Abstract

ABSTRACT To investigate the impact of various parameters on bubble and particle dynamics in a flotation system, COMSOL software was utilized. The “two-phase flow – Level Set” module coupled with the “fluid particle interaction” module was used to explore the behavior of single bubbles and particle groups. The bubbles were set as a discrete phase to represent a group of floating bubbles. By combining the “Single-phase flow” module with dual “fluid-particle interaction” modules, we examined the interactions between bubble populations and particles within the system. The research results show that as the bubble diameter increases, the carrying effect of the bubbles on the particles becomes stronger. When the bubble radii are 1, 1.25, 1.5, 1.75, and 2 mm respectively, the maximum movement speed of the particles in the area increases by 3.0%, 2.3%, 5.1%, and 2.7%. The average speed of the particles increases by 7.9%, 7.3%, 9.0%, and 10.0%. Increasing the mass flow rate can increase the collision probability between particles and bubbles, thus increasing the flotation rate. However, a too high mass flow rate will make the state of bubbles unstable. When the mass flow rate is less than 1.5 kg/s, the bubbles remain stable. When the mass flow rate exceeds 1.5 kg/s, the severity of bubble splitting increases. In the study area, the irregularity of the bubble clusters results in a more chaotic flow field, leading to greater speed and displacement of the particles. Increasing the number of bubbles entering at one time and their initial speed enhances the impact of the bubble clusters on the solid particles. When the number of bubbles entering at one time is 5, 10, 15, and 20 respectively, the maximum movement speed of the particles increases by 6.9%, 8.1%, and 9.0%. When the initial speed of the bubble entering is 0, 0.1, 0.2, and 0.3 m/s respectively, the maximum movement speed of the particles increases by 6.4%, 3.0%, and 8.8%.