Research on Electromagnetic Control of Robot Arm using Smart Motor Combined with Internet of Things

Abstract

1. This research aims to study the edge computing devices with a faster processing and signal connecting function based on development of the physical layer and magnetic sensing devices. It is important matter for smart robot in multi-axis motor control. Based on the variable robot properties, it includes humanoid robots, wheeled machines, and fixed robots, respectively, are contented. This research is constructed as follows: to establishing an edge computing device system, the image vision system with neural-network learning theory to control robot arm path, multiple magnetic sensors in physical layer to analyze the signals of the motor, voltage, current, temperature, etc., are transmitted signal to the edge computing device and IoTs computing server system.2. IntroductionThe Industry 4.0 concept represents the trend of data exchange and automation in the manufacturing industry. It is defined by cloud computing, cyber-physical systems and the IoTs. In Industry 4.0, computers and automation technologies are integrated with robots and their components [1,2]. These robots and other components are remotely connected to a computer system, and the computer system is equipped with algorithms that can control and learning robots with minimal human intervention. For the motor device, the robot composes the control of the DC motor and relate to the accessories vital role. However, there are many factors that can misguide the controller's work, to make an unable to accurately control and/or have the desired dynamic behavior. For example, the resistance (Ohmic) of the coil winding of the motor is changed due to the temperature is different. If the vibration level is high and the wear of the rotor ball bearing becomes larger, the friction coefficient will also be affected. Therefore, the cloud computing environment of industrial factories, a continuous processing is required to re-evaluate the precise values of motor parameters and update the corresponding controller settings. In addition, it should be noted that the torque and speed sensors of the motor must have the correct selection to assist for achieving the correctness of the program.3. Theory and methods: multi-axis motor sensing and visual images of robotic armsCollaborative robots focus on intelligent motor control. Based on this construction, multiple sensor component signals are added. The physical information such as voltage, current, vibration, electric heating, magnetic flux sensing, and motor position is diagnosed through integrated control. This study, the artificial intelligent motor with the sensing signals, is used to control motor speed, positioning, constant horsepower, constant torque, force feedback, vibration resistance, overheating, overload, and instantaneous short circuit, as shown in Figure 1. The electromagnetic control of this paper is as follows:A. Single robotic arm function automation: Directly control the robot motor, at the same time, it has higher precision and speed to perform specific tasks repeatedly, but most of them cannot clearly actuate without an electromagnetic sensor.B. Part of the arm automation: It assists decision-making through environmental sensing input signals. In this study, robots use vision and sensors to determine the decision-making process, which is not easy to deal with accidental arm interference.C. Conditional autonomous robot: Control the arm according to the environmental monitoring behavior, but the external server can operate in real time.D. Highly autonomous robot: an environment that needs to be defined in an area or any situation without human operation.4. Experimental results and discussionBased on the motor control of intelligent robots, this research proposes a better and faster algorithm structure, which is a neural network-like combined with particle swarm method, which is used to calculate the convergence result of a lower loss function, which can accurately control the motor parameters and combine the IoTs, as shown in Figure 2. First, the robotic arm establishes multi-input sensing values, using the above algorithm to evaluate the robotic arm motor parameters, the prevention of interference from peripheral physical sensing, and the signal processing of external visual images. The issues raised based on past research experience include:(1) Establish edge and fog calculations to control the voltage and current of the motor, (2) establish neural network algorithm to calculate motor parameter, (3) construct the image vision system, (4) establish a smart robot platform, including wheel-shaped and human-shaped robots as experiments, which uses the above-mentioned deep learning theory to construct the test of the robot's motor motion and signal transmission response, (5) to use the multiple sensors, motor electromagnetic signals, piezoelectric sensors, and load signals, as the force feedback of the robot to calculate and judge. Finally, (6) to integrate the edge computing of the sensing layer, the fog computing of the signal processing layer, and faster computing layer through the IoTs cloud server. The IoTs chip is to use the dual-core Linkit-7697 (Taiwan’s MediaTek Inc). The chip can perform as a cloud computing and remote device, which indeed meet the requires of providing multi-sensing force feedback for cooperative robot handling objects. **