Research on deep utilization technology of flue gas residual heat for large-capacity coal-fired units

Abstract

The utilization of flue gas waste heat is an important measure to improve the power efficiency of coal-fired units. Traditional method is to arrange the heating surface after the air preheater, which can just recover the low-grade heat, low efficiency. For the engineering practice of a 1000MW double-reheat unit, three feasible schemes are proposed, namely scheme 1 “two-stage gas cooler plus cold air heater”, scheme 2 “air preheater bypass + two-stage flue gas cooler plus cold air heating” and scheme 3 “air preheater bypass + hot primary air temperature adjustment plus two-stage flue gas cooler plus cold air heater”. For the sake of evaluating the actual effects of different schemes objectively, the thermal characteristic calculation model of the four-part rotary air preheater was established by finite difference method, and then the effect of the inlet air temperature and the share of bypass flue gas on the thermal efficiency of the boiler were studied. The equivalent enthalpy drop method was used to establish the thermal characteristic model of steam turbine, and the influence of different heat distribution modes on the heat consumption rate of steam turbine was studied.. Considering the technical economy, the optimal bypass flue gas share of this scheme is 12%, which corresponds to the reduction of coal consumption for power supply of the unit by about 3.23g/kWh. Taking into account comprehensively, scheme 3 is recommended.