Research on and development of a Miller cycle engine with multi-stage boosting

Abstract

In order to improve the thermal efficiency of engines, it is essential to increase their geometric compression ratio or the expansion ratio. This research explores the technology options to enable a higher expansion ratio in future boosted spark-ignition direct-injection engines, with the aim of significantly reducing the fuel consumption while achieving the same torque and combustion performances as those of baseline turbocharged engines. Variable-valve-actuation technologies such as the late-intake-valve-closing cam strategy and the early-intake-valve-closing cam strategy were considered, and their effectiveness in reducing the effective compression and preventing knock in high-compression-ratio engines was assessed. To compensate for the torque loss due to late intake valve closing or early intake valve closing, multi-stage boosting systems including the turbocharger–supercharger combination and the two-stage turbocharger were implemented and compared. In this study, a Miller cycle engine concept with a high expansion ratio of 12.0:1 was developed with variable valve actuation and multi-stage boosting. On the basis of this new concept, an engine was built and extensively tested on an engine dynamometer to assess its part-load fuel consumption and full-load performance. The experimental results indicated that this engine concept can improve the fuel economy of the vehicle by 3–4% at typical city and highway driving conditions while maintaining the same performance.