Research of the deformation of the shaping unit in an auger extruder caused by the extruding pressure in production of expanded clay

Abstract

The technological process of forming expanded clay granules in an auger extruder is considered. Based on the analysis of well-known studies, considering the influence of conditions for shaping a ceramic mass on the quality of the produced porous aggregate, the following factor was identified: clogging of the shaping grid leads to an increase in pressure on it, its deformation and the impossibility of further operation. The authors note that there are practically no theoretical studies in the field of determining the most rational modes of functioning of the shaping equipment. The simulation model of an auger extruder shaping unit was developed in the Solid Works software environment, computational experiments on the influence of design parameters on shaping pressure were carried out, and recommendations for further technical application were formulated. The use of the results obtained will improve both the reliability of extruders with a perforated grid, as well as the quality of the final product with the specified quality parameters (bulk density and strength).