Abstract

A novel methodology for the fault diagnosis of rolling bearing in strong background noise, based on sensitive intrinsic mode functions (IMFs) selection of ensemble empirical mode decomposition (EEMD) and adaptive stochastic resonance, is proposed. The original vibration signal is decomposed into a group of IMFs and a residual trend item by EEMD. Constructing weighted kurtosis index difference spectrum (WKIDS) to adaptively select sensitive IMFs, this method can overcome the shortcomings of the existing methods such as subjective choice or need to determine a threshold using the correlation coefficient. To further reduce noise and enhance weak characteristics, the adaptive stochastic resonance is employed to amplify each sensitive IMF. Then, the ensemble average is used to eliminate the stochastic noise. The simulation and rolling element bearing experiment with an inner fault are performed to validate the proposed method. The results show that the proposed method not only overcomes the difficulty of choosing sensitive IMFs, but also, combined with adaptive stochastic resonance, can better enhance the weak fault characteristics. Moreover, the proposed method is better than EEMD and adaptive stochastic resonance of each sensitive IMF, demonstrating the feasibility of the proposed method in highly noisy environments.

Highlights

  • Rolling bearings are widely used in large or small mechanical equipment [1, 2]

  • The fault diagnosis methods based on sensitive intrinsic mode functions (IMFs) selection of ensemble empirical mode decomposition (EEMD) and adaptive stochastic resonance

  • weighted kurtosis index difference spectrum (WKIDS) is constructed by cross-correlation coefficient and kurtosis index

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Summary

Introduction

Rolling bearings are widely used in large or small mechanical equipment [1, 2]. In severe cases when rolling bearings early break down during serving the machines, the machines can be damaged. The unpredictable failures may cause serious damage to machinery and equipment, so the extraction of early defects is very important to ensure the reliable operation of the machinery [3] It is difficult for the vibration signal of the rolling bearing which is nonstationary and strongly modulated to detect weak fault characteristics under strong background noise [4]. Combining the advantages of EEMD reduced noise and stochastic resonance enhanced weak fault characteristics, this paper proposes a fault diagnosis method based on sensitive IMFs selection of EEMD and adaptive stochastic resonance. The weak fault characteristics are realized in the strong background noise, and the validity of the sensitive IMFs selection of EEMD and adaptive stochastic resonance method is verified by simulation and experiment.

Principle Analyses
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