Research of Dynamic Characteristics of Bearing Reducers of the TwinSpin Class in the Start-Up Phase and in the Initial Operating Hours

Abstract

This paper describes the results of research in the field of monitoring dynamic characteristics of the TwinSpin cycloid bearing reducer made by SPINEA. The research in this area resulted from the requirement to monitor the condition of high-precision bearing reducers and to assess the non-linear behavior of the kinematic structures of the monitored bearing reducers, specifically to determine the optimal start-up time of a particular bearing reducer class and to plan its maintenance. The condition of contact surfaces in the operational process was identified, and the lubricant applied to the monitored class of reducers was assessed. Analyses of the applied lubricant were carried out in order to identify and monitor changes in the technical condition of the bearing reducer. The aim of the measurements was to verify the start-up time of the bearing reducer, to assess the correlation between the total content of iron particles in the lubricant and an increase in kinematic backlash in the engagement of cycloidal wheels and reducer bearings after start-up and after about 1000 h of operation, and to propose recommendations to the operator for the implementation of short-term dynamic vibration, noise, and temperature tests before the reducer itself is put into operation.