Abstract

Textile-reinforced carbon/carbon composites are frequently used for thermal safety due to their superb thermophysical properties. The coefficient of thermal expansion (CTE) is a fundamental performance metric of spread tow woven pierced carbon/carbon composites (STWPs). The multiscale representative volume element (RVE) models constructed as part of this work were used for investigating the CTEs of STWPs at high temperature. The temperature displacement coupling analysis step was established to predict the CTEs of STWPs considering the high-temperature environment. In addition, periodic displacement boundary conditions were adopted as node constraints with the spatial periodicity of RVE models. The influences of pore positions and configurations on the CTEs of the matrix were considered through two different matrix RVE model. The CTEs of the spread tow (ST) and fiber rod were computed using two microscale RVE models with an unequal fiber volume fraction. A novel modeling strategy for the mesoscale RVE model was put forth in order to calculate the CTEs of the STWPs due to the remarkable lightness and thinness of the ST. Only 9.64% and 7.92% errors in the in-plane and out-of-plane directions were found when the experimental findings were compared to those predicted by numerical models, demonstrating the accuracy and effectiveness of the multiscale RVE models. Moreover, the impacts of areal density of ST woven fabric on the CTEs of STWPs were discussed. The fundings demonstrated that the in-plane and out-of-plane CTEs both decreased as the areal density increased.

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