Remediation of Production Loss Due to Proppant Flowback in Existing Wellbores

Abstract

Abstract This paper presents the results of experimental study and field case histories of a remedial treatment technique using a low-viscosity consolidating agent placed into the propped fractures by coiled tubing (CT) or jointed pipe coupled with a pressure pulsing tool. The treatment fluids are designed to provide consolidation for previously placed proppant near the wellbore without damaging the permeability of the proppant pack. The consolidation treatment transforms the loosely packed proppant in the fractures and the formation sand close to the wellbore into cohesive, consolidated, yet highly permeable packs. Laboratory flow testing indicates that the proppant pack in a fracture model under closure stress required low-strength bonds between proppant grains to withstand high production flow rates. Field case histories are also presented to discuss treatment procedures, precautions, and recommendations for implementing the treatment process. One major advantage of this remedial treatment method is the ability to place the treatment fluid into the propped fractures, regardless of the number of perforation intervals and their lengths without mechanical isolation between the intervals. The fluid placement efficiency of this process makes remediation economically feasible, especially in wells with marginal reserves.