Abstract

We investigate the performance of three different data-driven prognostic methodologies towards the Remaining Useful Life estimation of commercial aircraft brakes being continuously monitored for wear. The first approach utilizes a probabilistic multi-state deterioration mathematical model i.e. a Hidden Semi Markov model whilst the second utilizes a nonlinear regression approach through classical Artificial Neural Networks in a Bootstrap fashion in order to obtain prediction intervals to accompany the mean remaining life estimates. The third approach attempts to leverage the highly linear degradation data over time and uses a simple linear regression in a Bayesian framework. All methodologies, when properly trained with historical degradation data, achieve excellent performance in terms of early and accurate prediction of the remaining useful flights that the monitored set of brakes can safely serve. The paper presents a real-world application where it is demonstrated that even in non-complex linear degradation data the inherent data stochasticity prohibits the use of a simple mathematical approaches and asks for methodologies with uncertainty quantification.

Highlights

  • Bootstrapped Artificial Neural Networks (BNN) outperforms Non-Homogeneous Hidden Semi Markov Model (NHHSMM) and Bayesian Linear Regression (BLR) for both left and right outliers, since ground truths seem to be within the predicted Confidence Intervals (CI) and the mean values seem to be close to ground truth even from the very beginning

  • It is desirable for CICP and Cumulative Relative Accuracy (CRA) to get the maximum value of 1 and for the Prognostic Horizon (PH) a maximum value of 0.75, while the rest of the presented metrics (MCIW, Root Mean Squared Error (RMSE), Mean Absolute Percentage Error (MAPE)) are desirable to take as low values as possible

  • We investigated the potential of probabilistic data-driven methodologies based on statistical and AI models on the prediction of the remaining useful life (RUL) of an actual aircraft system that are currently maintained under the Time-based maintenance (TBM) philosophy

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Summary

Introduction

To put CBM in practice though, there is a need for assessing the current health state of a component and estimating its future condition and remaining useful life (RUL) in real-time (Li, Verhagen & Curran, 2020), (Adhikari & Buderath, 2016). The latter falls into the research field of prognostics; in particular, prognostics aim to provide reliable predictions and confidence to the operators for decision making that will

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