Remaining Life Evaluation Based on Strain Deformation Monitoring

Abstract

The operating conditions of a power plant affect its structural integrity due to many degradation mechanisms, among which is creep. Strain measurements constitute a relatively simple and reliable method of obtaining accurate data regarding the capability of engineering materials to withstand loads and of determining stress distribution in all manner of structural components. This work carried out a critical evaluation of the application of a high-temperature strain gage on a strain and stress analysis. The sensor was undergoing a group of long-term creep tests whose results were compared with the creep machine’s acquisition system. The same strain gage was part of a monitoring system and its out some used on the remaining life evaluation a power plant’s pipeline. The methodology consists of online strain monitoring of those components or regions more susceptible to creep failure, which were identified by finite element analysis. The long-term creep tests using high-temperature strain gages showed that the relative position between sensor and the sample necking region exercises great influence on the measured results. Linear relationship between minimum creep rate obtained by strain gages and rupture time values was observed. The power plant pipeline analysis showed that thermomechanical fatigue is the predominant degradation mechanism.