Reliable Flash Calculations: Part 2. Process Flowsheeting with Nonsmooth Models and Generalized Derivatives

Abstract

This article presents new methods for robustly simulating process flowsheets containing nondifferentiable models, using recent advances in exact sensitivity analysis for nonsmooth functions. Among other benefits, this allows flowsheeting problems to be equipped with newly developed nonsmooth inside-out algorithms for nonideal vapor–liquid equilibrium calculations that converge reliability, even when the phase regime at the results of these calculations is unknown a priori. Furthermore, process models for inherently nonsmooth unit operations may be seamlessly integrated into process flowsheets, so long as computationally relevant generalized derivative information is computed correctly and communicated to the flowsheet convergence algorithm. These techniques may be used in either sequential-modular simulations or simulations in which the most challenging modules are solved using tailored external procedures, while the remaining flowsheet equations are solved simultaneously. This new nonsmooth flowsheeting ...