Abstract
The present study compares the performance of alumina coatings prepared by two different methods (micro arc oxidation (MAO) and detonation gun (D-gun) spray) on AA 6063 (Al alloy) fatigue test samples under plain fatigue and fretting fatigue loading. While MAO coating had comparable proportions of γ-Al2O3 and α-Al2O3, D-gun sprayed coating contained γ-Al2O3 with minimal quantities of α-Al2O3. MAO coating was relatively harder than D-gun sprayed coating. As both types of coated samples were ground, they exhibited almost the same surface roughness. D-gun sprayed alumina coated samples exhibited slightly higher magnitude of surface residual compressive stress compared with MAO coated specimens. Both types of coated samples experienced almost the same friction force. D-gun spray coated samples exhibited superior plain fatigue and fretting fatigue lives compared with MAO coated specimens. This may be attributed to layered structure of the D-gun sprayed coating.
Sign-in/Register to access full text options 
Free) 
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Schedule a call
