Abstract

Calcium phosphate biocements based on calcium phosphate chemistry are well-established biomaterials for the repair of non-load bearing bone defects due to the brittle nature and low flexural strength of such cements. This article features reinforcement strategies of biocements based on various intrinsic or extrinsic material modifications to improve their strength and toughness. Altering particle size distribution in conjunction with using liquefiers reduces the amount of cement liquid necessary for cement paste preparation. This in turn decreases cement porosity and increases the mechanical performance, but does not change the brittle nature of the cements. The use of fibers may lead to a reinforcement of the matrix with a toughness increase of up to two orders of magnitude, but restricts at the same time cement injection for minimal invasive application techniques. A novel promising approach is the concept of dual-setting cements, in which a second hydrogel phase is simultaneously formed during setting, leading to more ductile cement–hydrogel composites with largely unaffected application properties.

Highlights

  • Self-setting cements based on calcium phosphate chemistry combine the advantages of the high biocompatibility of calcium phosphates with the free mouldability of cements and the mechanical stability of ceramic implants [1,2]

  • Various mixtures of calcium and phosphate sources can serve as raw materials, there are in principle only two cement types as products of the setting reaction: At neutral or basic pH the calcium phosphate cement sets to nanocrystalline hydroxyapatite (HA, with a variable stoichiometric composition between Ca9(PO4)5HPO4OH–Ca10(PO4)6(OH)2), while at low pH < 4.2, orthophosphate ions are protonated and the secondary phosphates brushite (CaHPO4·2H2O, DCPD) and monetite (CaHPO4, DCPA) are the least soluble calcium phosphates [3,4] and precipitated during setting of acidic cement pastes until an end pH of close to 5 [1,2,5,6,7]

  • calcium phosphate cements (CPC) are resorbed in vivo and replaced by new bone tissue [10,11], whereas the speed of degradation depends on the final composition of the cement matrix

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Summary

Introduction

Self-setting cements based on calcium phosphate chemistry combine the advantages of the high biocompatibility of calcium phosphates with the free mouldability of cements and the mechanical stability of ceramic implants [1,2]. A passive resorption of such cements by simple chemical dissolution is a topic of contention in the literature, whereas some authors postulate that the extracellular liquid is in equilibrium with brushite [22], while others have calculated a thermodynamic instability of brushite in simulated body fluid [23] The latter is supported by the fact that brushite forming cements are dissolved in vivo even in the absence of osteoclastic cells (e.g., after intramuscular implantation) [24]. An extension of the application of calcium phosphate cements to load-bearing defects, e.g., in vertebroplasty or kyphoplasty [31,32,33], would require less brittle cements with an increased fracture toughness This is of high interest since the application of commonly used polymeric cements have strong drawbacks near the spinal cord due to their strong exothermic setting reaction and cytotoxic monomer release [34,35,36]. This article aims to feature the most significant reinforcement strategies for calcium phosphate cements based on either intrinsic (porosity) or extrinsic (fiber addition, dual setting cement) material modifications

Porosity Reduction for Strength Improvement of CPC
Fiber Reinforcement of CPC
Method
Dual Setting Cements
Findings
Conclusions and Outlook

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