Abstract

In this work, Mg-9Al-1Zn (AZ91) alloy reinforced with zinc-decorated titanium (Zn@Ti) particles was fabricated using the powder metallurgy method. Zn nanoparticles effectively dissolved into magnesium (Mg) matrix, which led to a reduction in the solid solubility of aluminum (Al) and precipitations of submicron sized Mg17Al12. As a result, the Zn@Ti/AZ91 composite displays a bimodal grain structure, achieving a remarkable balance between strength and ductility, with a yield strength of 248 ± 3.5 MPa, an ultimate tensile strength of 378 ± 5.3 MPa, and an elongation of 15.0 ± 2.8 %. The improved strength of Zn@Ti/AZ91 composite primarily stems from the synergistic effect of a significant volume fraction of submicron sized Mg17Al12 and Al8Mn5 precipitations strengthening, Zn solid solution strengthening, and grain boundary strengthening. Regarding ductility mechanisms, the presence of Mg17Al12 and Al8Mn5 precipitations effectively impede crack propagation and enhance ductility. This innovative approach represents a promising strategy for developing high strength and ductility of Mg composites.

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