Regulating copolymer architecture using photoiniferter polymerization to direct composite morphology

Abstract

Due to mild conditions and straightforward synthetic routes, photoiniferter polymerization has received increasing use as a facile method for preparation of polymers with highly controlled structure. However, low quantum yields inherent to thiocarbonylthio species result in polymerization speeds that are considerably slower than traditional controlled radical polymerization techniques. To improve polymerization speed while maintaining high level control, it is critical to understand relationships between reaction parameters and ultimate polymer structure. In this work, initiating light intensity, reactant concentration, and monomer pendant groups were manipulated in the photoiniferter polymerization of acrylate monomers to explore the effect of these conditions on reaction kinetics and molecular weight control. Polymerization rate of n-butyl acrylate was significantly enhanced by increasing light intensity rivaling speeds of conventional thermally initiated RAFT polymerization while enabling more precise control over molecular weight. Interestingly, photoiniferter rate asymptotically approached saturation at relatively high light intensities. Moreover, degradation of trithiocarbonate species occurred at greater intensities, ultimately resulting in moderate increases in molecular weight. Increased reactant concentration enabled faster rates with bulk polymerization, possibly due to reduced macro radical mobility and termination. Additionally, comparing photoiniferter polymerization of methyl acrylate and hydroxyethyl acrylate showed that greater polarity considerably enhanced polymerization speeds. Finally, the utility of precisely controlling polymer structure was demonstrated by synthesizing and incorporating a series of amphiphilic block copolymers with increasing molecular weight into a photocurable epoxy resin. The well-defined block copolymer structures enabled controllable phase separation and thermomechanical properties in epoxy composites. This work showed that photoiniferter polymerization speeds could be significantly enhanced using elementary reaction conditions, and that these conditions enable facile production of well-defined copolymers allowing tailored composite morphology and properties.