Abstract

An integral constituent of the induction surfacing process for parts hardening pertains to the thermal treatment of rigid alloy particulates and the flux contained within the surfacing amalgam. This scholarly exposition delineates the outcomes of a comprehensive investigation, oriented towards the quantification and simulation of thermal gradients at interphase boundaries within intricate amalgamations of melting and thermosetting powdery substrates. In order to monitor the thermal dynamics during induction surfacing, the application of the CA-microthermocouple methodology and the thermal indication technique utilizing self-propagating SHS-process compositions is posited. The study encompasses both computational simulations and the resolution of the unsteady-state heat conduction problem within the chosen model of composite contacting materials. The devised methodologies for the intricate tracking of thermal profiles during induction surfacing offer the capability to ascertain the temperatures at which the surfacing amalgam and its individual constituents undergo liquefaction, in conjunction with the temperature gradient exhibited by the surface of the targeted component. This facet holds marked significance in the context of optimizing the hardening regimen and ensuring the requisite attributes of the amalgamated materials post-fusion. The outcomes of this research bear practical relevance in industrial applications, wherein enhancements to the caliber and dependability of hardened components are sought, simultaneously facilitating the curtailment of production overheads.

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