Reduction of Thermal Stress Induced in a Steel Plate Strengthened by Bonded Aluminum-CFRP Composite

Abstract

In steel members strengthened with carbon-fiber reinforced polymer (CFRP) plate, thermal stresses are introduced in the steel members, the CFRP plates and the adhesive layers when temperature changes because the linear thermal expansion coefficients of steel and CFRP are mismatched. Therefore, the thermal stress caused by temperature change has to be considered when designing the repair or strengthening of a steel member with CFRP plates. With this in mind, the authors proposed a technique to reduce thermal stress in steel members strengthened by CFRP plate on both side, which involves bonding aluminum alloy plates with CFRP plates. In this proposed method, the thermal stresses in steel member can be reduced so that there are negligible levels of stress when the cross sectional areas of CFRP and aluminum plates are designed to correspond the coefficient of thermal expansion of steel, even though the thermal stresses are introduced in the CFRP and aluminum plates. So far, a thermal bending moment was not considered in the proposed method, because the steel members strengthened by CFRP-aluminum laminated plate on top and bottom sides were assumed. However, if the proposed method is applied on one side of steel member, the thermal stress in the steel member might not be reduced completely by generated thermal bending moment. Therefore, to confirm the effectiveness of the proposed method for one-sided bonding, heat tests were conducted on a steel plate with a laminated plate bonded on one side. Additionally, to verify test results and calculate the shear and peel stresses in the adhesive layers, a numerical model that used Eigenvalue analysis was proposed and applied. The tests revealed that using the proposed method to create a two-layered laminated plate consisting of CFRP and aluminum plates could not reduce the thermal stress completely in a thin steel plate. However, it was found that the thermal stress in steel plate can be completely reduced, even in thin steel plate, when the proposed method is used to create a three-layered laminated plate consisting of one CFRP plate between two aluminum plates, which when composited has a thermal bending moment equal to zero.