Reduction of Specimen Size for the Full Simultaneous Characterization of Thermoelectric Performance

Abstract

The successful implementation of thermoelectric (TE) materials for waste heat recovery depends strongly on our ability to increase their performance. This challenge continues to generate a renewed interest in novel high TE performance compounds. The technological difficulties in producing homogeneous ingots of new compounds or alloys with regular shape and a size sufficiently large to prepare several samples that are usually needed for a separate measurement of all TE parameters are well known. It creates a situation whereby material performance could be critically over- or under-evaluated at the first stages of the research process of a new material. Both cases would equally lead to negative consequences. Thus, minimizing the specimen size yet keeping it adequate for accurate material characterization becomes extremely important. In this work we report the experimental validation of reliable simultaneous measurements of the four most relevant TE parameters on a single bismuth telluride alloy based specimen of 4 mm × 4 mm × 1.4 mm in size. This translates in roughly 140 mg in weight for one of the heaviest TE materials, as was used in this study, and <100 mg for most others. Our validation is based on comparative measurements performed by a Harman apparatus (ZT-Scanner) on a series of differently sized specimens of hot extruded bismuth telluride based alloys. The Seebeck coefficient, electrical resistivity, thermal conductivity and the figure of merit were simultaneously assessed from 300 K to 440 K with increments of 20 K, 15 K, 10 K, 5 K, and 1 K. Our choice of a well-known homogeneous material has been made to increase measurement reliability and accuracy, but the results are expected to be valid for the full TE characterization of any unknown material. These results show a way to significantly decrease specimen sizes which has the potential to accelerate investigation of novel TE materials for large scale waste heat recovery.