Reduction and Adsorption Mechanism of Chromium Hexavalent in Electroplating Industry Passivation Tank Effluent Using New Linz-Donawits Slag Waste Material.

Abstract

Hexavalent chromium Cr(IV) is widely used as electroplating agent to produce a hard, durable coating to a metal with excellent wear and corrosion resistance properties. Yet the effluent of this process needs to be carefully treated as Cr(IV) has been recognized as hazardous, a known carcinogen and mutagen to the human body. Current treatment of Cr(IV) in electroplating industry is by using sodium metabisulfite (SMBS) with a maximum reduction of 100% in a solution of pH 2. Nevertheless, despite the remarkable performance, the application of SMBS as reducing agent generates a massive amount of sludge which eventually will be disposed to the landfill. It also poses detrimental health effects due to the release of hydrogen sulfide (H2S) and sulfur dioxide (SO2) gas. Thus, a less harmful reducing agent was studied to replace SMBS in Cr(IV) reduction process. Linz-Donawitz (LD) slag has been discovered to be a good reducing agent due to the presence of Iron in the form of Fe2+. The characterization of electroplating industrial effluent using ICP-MS shows a highest composition of Chromium which is 1614.6mg/L. Meanwhile, characterization of LD slag shows that the major component is Ferrous (II) Oxide, (FeO) which constitutes 37.2% of the total mass. By using SMBS as reducing agent, 8 ml of 4% v/v SMBS concentration is required to reduce 40% of Cr(IV) in the sample solution. The optimum treatment duration of Cr(IV) using LD slag is found to be 5 minutes and the best pH of the sample solution for optimal reduction rate is 2. In addition, smaller particle size of the LD slag is more advantageous as smaller amount of LD slag is required to completely reduce Cr(IV) concentration in the solution. However, the best particle size is 0.425mm because the reduction rate is more controllable. ORP value at zero Cr(IV) concentration is found to be ±488 mV.