Abstract

Nondestructive Testing (NDT) assessment of materials’ health condition is useful for classifying healthy from unhealthy structures or detecting flaws in metallic or dielectric structures. Performing structural health testing for coated/uncoated metallic or dielectric materials with the same testing equipment requires a testing method that can work on metallics and dielectrics such as microwave testing. Reducing complexity and expenses associated with current diagnostic practices of microwave NDT of structural health requires an effective and intelligent approach based on feature selection and classification techniques of machine learning. Current microwave NDT methods in general based on measuring variation in the S-matrix over the entire operating frequency ranges of the sensors. For instance, assessing the health of metallic structures using a microwave sensor depends on the reflection or/and transmission coefficient measurements as a function of the sweeping frequencies of the operating band. The aim of this work is reducing sweeping frequencies using machine learning feature selection techniques. By treating sweeping frequencies as features, the number of top important features can be identified, then only the most influential features (frequencies) are considered when building the microwave NDT equipment. The proposed method of reducing sweeping frequencies was validated experimentally using a waveguide sensor and a metallic plate with different cracks. Among the investigated feature selection techniques are information gain, gain ratio, relief, chi-squared. The effectiveness of the selected features were validated through performance evaluations of various classification models; namely, Nearest Neighbor, Neural Networks, Random Forest, and Support Vector Machine. Results showed good crack classification accuracy rates after employing feature selection algorithms.

Highlights

  • Microwave Non-Destructive Testing (NDT) research is gaining increasing interest as its enables defects inspection of metallic surfaces and dielectric structures [1]

  • The sensing mechanism consists of the vector network analyzer (VNA) sending signals to the sensor at different frequencies in a sweep manner and collecting the reflected signals from the sensor while the sensor scans the surface of the metallic plate under test at 0.5 mm stand-off distance

  • Three odd levels of nearest neighbors were used for tuning K-nearest neighbor algorithm (KNN) classifiers

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Summary

Introduction

Microwave Non-Destructive Testing (NDT) research is gaining increasing interest as its enables defects inspection of metallic surfaces and dielectric structures [1]. Metal defect sizing and detection under thick coating using microwaves from 8.2 GHz to 12.4 GHz was reported in [2]. In [3], a waveguide probe was used for crack detection in metallic surfaces with an operating frequency range of 12–18 GHz. In [4], detection of cracks in non-metallic materials using a microwave resonator was implemented by sweeping over a frequency range larger than 1 GHz. More recently, non-invasive measurements of complex permittivity based on sweeping the operating frequency of a microwave sensor from 1.7 to 2.7 GHz was reported in [5]

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