Redesigned t-PFF-v device fabricated with one-step anisotropic chemical wet etching process: enhanced separation efficiency for colloidal particles in continuous-mode

Abstract

A pinched flow fractionation device with trapezoid-shaped pinched segment and cross-flow side channels (t-PFF-v) was redesigned and fabricated with a one-stop anisotropic chemical wet etching process and its enhanced separation capability was demonstrated for spherical polystyrene (PS) particles with diameter ranges of 2–8 µm. The tilted sidewalls and vertical focusing channels of the t-PFF-v device led to an improved separation resolution (Rm,n) via enhanced separation distance of PS particles at the pinched segment (Δxm,n) and reduced effluent particle distribution width (sn). Using this t-PFF-v device with Wp (pinched segment width) of 25 µm, PS particles with diameters of 4, 6, and 8 µm were simultaneously separated with good separation resolution (R4,6 = 3.2 and R6,8 = 3.4). Moreover, by adapting even smaller pinched segment width (Wp = 15 µm), PS particles with diameters of 2 and 4 µm, not well separated in the previous studies, were clearly separated with 9.5-fold improvement in R2,4 compared with the normal PFF device (n-PFF). The effects of inlet flow rate ratio (Q2/Q1) on the separation efficiency were also carefully investigated and provided additional insight on the separation processes within the pinched segment of t-PFF-v device. The drain flow through the cross-flow v-channels helps better alignment of particles at the sidewall of pinched segment and resulted in significantly reduced distribution of effluent particles, even under the operating conditions with low Q2/Q1 values.