Recycling Polymer Blend made from Post-used Styrofoam and Polyethylene for Fuse Deposition Modelling

Abstract

Styrofoam is widely used as packaging material for many applications like home furniture and electrical appliance. Styrofoam is a non-biodegradable material which its disposal causes serious environment issues. This research demonstrates an alternate recycling method of Styrofoam waste by converting it into 3D printing filament for Fused Deposition Modelling (FDM). For this research, the recycled polystyrene (rPS) was extracted from Styrofoam waste and blended with low-density polyethylene (LDPE), then extruded into filament using a filament extruder. The formulated rPS/LDPE blend with different blend ratio exhibited a good printability when the printing temperature and extrusion rate fixed at 240°C and 120%. However, the tensile strength of printed specimens with rPS/LDPE blends were lower than printed specimen with neat rPS. The tensile strength and modulus of printed specimens with rPS/LDPE were decreased due to the increase of LDPE content. The decrease of tensile strength mainly caused by the incompatibility between the rPS and LDPE phases. However, the addition of more LDPE content in the blend enhanced the ductility of rPS/LDPE blends. Furthermore, the increase of LDPE content also increased the thermal stability of rPS/LDPE blends. Overall, the rPS/LDPE blend is a potential alternate material for producing FDM filament.