Abstract

Sawing and polishing of the ornamental stones always generate large amount of solid and wet hazardous wastes, which pollute the environment. In Shak Al-Thoaban area, East Cairo, Egypt, huge amounts of these wastes were accumulated, during the last years, as rejects “Solid” and wet “Sahala” wastes, representing one of the main sources of environmental pollution. The aim of this work is to characterize and evaluate these wastes for recycling in quicklime production. Hence, samples of both wastes were investigated for their chemical and mineral composition applying XRF, XRD, DTA and TGA methods. Free lime content and reactivity (RDIN) of both samples were also determined after calcination for differnt soaking times (0.25 - 2.0 hrs) at 1000℃. The results were interpreted in relation to composition and microstructure of the fired samples as revealed by TLM and SEM methods. The RDIN reactivity of the resulted lime is changeable along soaking time at 1000℃because of the microfabric of its crystallites. The lime of the “Solid” sample is preserving the original limestone microstructure that contributes in its higher RDIN reactivity values at all soaking times. The relatively higher degree of grain growth of lime crystallites in the “Sahala” sample leads to its lower reactivity. The optimum soaking times for the highest lime reactivity are 0.25 and 1 hr. for the “Solid” and “Sahala” samples, respectively. On increasing soaking time up to 2 hrs, both samples show minimum RDIN values. The “Solid” sample also gives higher free lime content than the “Sahala” one at all soaking times. It is gradually increased in the former sample up to a maximum (96% - 97%) on increasing soaking time up to 1-2hrs. On the other side, a maximum free lime (~95%) is detected in “Sahala” sample at 0.25hr soaking time and gradually decreased to (87%) up to 2hrs.

Highlights

  • Development of the ornamental stone industry in Egypt is related to the expansion in the building and construction sector in the last three decades [1,2]

  • The aim of this work is to characterize and evaluate these wastes for recycling in quicklime production. Samples of both wastes were investigated for their chemical and mineral composition applying X-ray fluorescence (XRF), X-ray diffraction analysis (XRD), DTA and TGA methods

  • Free lime content and reactivity (RDIN) of both samples were determined after calcination for differnt soaking times (0.25 - 2.0 h) at 1000 ̊C

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Summary

Introduction

Development of the ornamental stone industry in Egypt is related to the expansion in the building and construction sector in the last three decades [1,2]. The quarrying, sizing and polishing of the limestone, granite, marble rocks among others are the main processes for ornamental stone production Through these processes 20% - 30% of the sawed blocks become fine powder and solid-cutting rejects [3]. Recycling of the ornamental stone wastes is the best way for eliminating their hazardous impact on the people and environment This is encouraged by the fact that these waste materials are mainly rock-derived with high purity and can be incorporated in different industries [6]. This work directly aims at recycling both of these ornamental stone wastes accumulated in Shak Al-Thoaban area for production of reactive quicklime. Samples of both wastes were investigated for their chemical and mineral composition apply-. The results were interpreted in relation to composition and microstructure of the fired samples as revealed by TLM and SEM methods

Sampling and Experimental Procedure
Results and Discussion
Conclusions

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