Recycling of NCM cathode material from spent lithium-ion batteries via polyvinyl chloride and chlorinated polyvinyl chloride in subcritical water: A comparative study

Abstract

To date, numerous studies have explored recycling of lithium, nickel, cobalt, and manganese (NCM) from spent lithium-ion batteries (LIBs). Nevertheless, the leaching and efficient separation of the precious metals from NCM active cathode material via an environmentally benign and economical process is still challenging. Therefore, in this research, we present a novel and energy an efficient route through which to leach valuable metals, for example, lithium (Li), nickel (Ni), cobalt (Co), and manganese (Mn) from the NCM cathode material of the waste LIBs using water-containing waste chlorinated polyvinyl chloride (CPVC) or polyvinyl chloride (PVC) in a batch reactor. Parameters such as temperature, time, liquid-solid, and mass ratios on the extraction efficiencies of Li, Ni, Co, and Mn were carefully examined. The outcomes show that CPVC performed better than PVC for the extraction of valuable metals from NCM material, and this was attributed to its high Cl contents. The maximum extraction efficiencies of Li, Ni, Co, and Mn (99.15%, 98.10%, 99.30%, and 100%, respectively) were achieved under optimized reaction conditions: a temperature of 290 °C, reaction time of 1 h, a liquid-solid ratio 60:1 mL/g and solid to solid mass ratio of 1:3. The apparent activation energies (Ea) for Li, Ni, Co, and Mn were computed to be (24.42, 28.85, 29.67, and 28.79) kJ/mol. The results obtained in this work, indicated that it may contribute to efforts aiming to reduce industrial chemical consumption and increase sustainability in waste management technique.