Recycling of LiCoO2 from the cathode of a waste lithium battery via reduction in a molten salt

Abstract

A new method for recycling and resynthesizing a lithium battery cathode material was developed. A LiCl-KCl molten salt was used as a medium. The raw materials were LiOH·H2O obtained by membrane electrolysis and Co2O3 obtained by carbothermal reduction, and the high-performance cathode material LiCoO2 was synthesized by molten salt method, and then placed into a battery for recycling. The specific reaction process and reaction kinetics for the LiCoO2 synthesis were studied by TG-DSC thermal analyses. The effects of different reaction conditions on the structure and morphology of the LiCoO2 were studied by XRD and SEM. The battery performance of the LiCoO2 was characterized with electrochemical analyses. The activation energies of the three endothermic reactions occurring in the synthetic process were calculated with the Kissinger method and were 34.212 kJ·mol−1, 168.53925 kJ·mol−1 and 221.26181 kJ·mol−1. The experimental battery prepared from a LiCoO2 sample calcined at 720 °C for 7 h showed first charge–discharge specific capacities of 150 mAh/g and 147 mAh/g, and the coulombic efficiency was 98%. The discharge specific capacity after 50 charge and discharge cycles was still 129 mAh/g. The battery showed good charge and discharge performance after rate cycling.