Recovery of Condensate From a Heterogeneous Reservoir by the Injection of a Slug of Methane Followed by Nitrogen

Abstract

Abstract The process of injecting gas into a gas condensate reservoir during production is vital to maintain the reservoir pressure so that the heavy hydrocarbon fractions will be recovered. One would like to inject a gas into the reservoir that is cheaper than methane, but recent one-dimensional studies have shown that the injection of nitrogen into gas condensate at reservoir conditions will result in the loss of much of the condensate liquid. This is a result from the liquid dropping out of the gas phase when nitrogen mixes with the condensate. A solution to this situation is the initial injection of a slug of methane (or dry gas) followed by the injection of nitrogen for pressure maintenance. If the methane slug is large enough it will separate the nitrogen from the condensate and the liquid recovery will be high. The physical processes that tend to destroy the integrity of the methane slug are mixing due to rock heterogeneity, fluid fingering, and bypassing. This paper studies the two step injection process numerically with a three-dimensional EOS compositional simulator. The gases are injected into a heterogeneous quarter five spot. The recovery of liquid condensate is studied as a function of the composition of the injection gas, the methane slug size, and the magnitude of the permeability variations (heterogeneities) of the porous media. A fine grid involving 8,000 blocks is used to allow the proper description of the heterogeneities and to keep numerical dispersion, which simulates sub-grid block dispersion, at a reasonable level. Monte Carlo simulations are performed on realizations of reservoirs. The results show that the heterogeneities allow the nitrogen to mix with the condensate when the methane slug is small (5% to 10% of a porevolume) but the incremental recovery over the injection of nitrogen is large enough to pay for the cost of the methane. Economics are given to allow one to size a methane slug for a real heterogeneous reservoir so as to maximize the profit of the project.