Recovery of an Aqueous Iron Phosphating/ Degreasing Bath by Ultrafiltration

Abstract

Aqueous cleaners are emerging as safe and effective alternatives to solvent degreasers, but switching to water-based cleaners may create a new waste which is high in oil and grease and potentially RCRA hazardous. In the case study summarized here, one metal fabricator replaced a trichloroethylene degreaser with an aqueous iron phosphating/degreasing bath to clean and precondition steel parts. The aqueous bath typically lasted three to four months, until the buildup of oil in the tank began to sacrifice product quality and raise oil and grease levels in the rinse water discharge. Hauling away and replacing the spent cleaner resulted in more than 15,000 gallon/year of hazardous waste. Ultrafiltration was selected as the most promising technology to recycle the aqueous cleaner and thereby reduce hazardous waste generation. Following pilot-scale testing at the Illinois Hazardous Waste Research and Information Center, on-site full-scale testing integrated the new waste reduction scheme directly into the facili...