Abstract

Superalloys provide high corrosion resistance and are widely used as high-performance materials in aerospace, automotive, chemical, and other industries. Herein, the investigation into the characteristics and properties of alloy waste; Inconel 625, Inconel 718, and Titanium Grade 5, from the automotive industry, was introduced as a result of a recovery in various processes. For this reason, the following procedures were carried as follows; the washing process to remove oil from the swarf was evaluated using several commercial agents and for the process of thermal disposal of processing fluids, a temperature of 900 °C was used in a muffle furnace without air access. The presented studies show that the commercially available series of washing agents did not modify the composition of the surface. However, the high temperatures during the calcination of oil residues are affecting the elemental composition of the alloys. According to the results of the analyses, it is not possible to remove 100% of the oil residues from alloy waste using washing agents based on light organic fractions; however, the effectiveness of this method reaches 99%. In this report, accurate SEM-EDS analyses show changes that occur on the surface after machining and removal of processing fluids. The NMR and GC/MS investigations indicate contaminants as a mixture of aliphatic and cycloaliphatic hydrocarbons with carbon numbers from C8–C30.

Highlights

  • The development of the automotive industry imposes the need to improve technologies and methods of producing highly demanding components [1,2,3]

  • Materials were used in the form received from the vehicle component manufacturer

  • Microscopic analysis of Inconel 625 (I625), Inconel 718 (I718), and TG5 have that the swarf surfaces differ in texture

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Summary

Introduction

The development of the automotive industry imposes the need to improve technologies and methods of producing highly demanding components [1,2,3]. The high-quality requirements placed on machine elements promote the design of resistant and durable materials, such as titanium and nickel alloys [4,5]. This type of materials maintains high pressures on processing. The most basic techniques of machining in the industry are cavity techniques such as turning, milling, drilling and grinding [6]. Produce significant amounts of swarf waste [7]. The technical document states that only one of the three major car manufacturers

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