Abstract

The adhesive-bonded joint of carbon fiber–reinforced plastic is one of the core components in aircraft structure design. It is an effective guarantee for the safety and reliability of the aerospace aircraft structure to use effective methods for monitoring and early warning of internal failure. In this article, the mapping relation model between the strain profiles of the adherend of the carbon fiber–reinforced plastic single-lap adhesive joint and the stiffness degradation evolution of adhesive layer was achieved by finite element software ABAQUS. The fiber Bragg grating was embedded in the adherend between the first and second layers at the end of the adhesive layer to calculate the reflection spectrum of fiber Bragg grating sensor region with improved T-matrix method for reconstruction of the adherend strain profile of fiber Bragg grating sensing area with the help of genetic algorithm. According to the reconstruction results, the maximum error between the ideal and reconstructed strain profile under different tension loads did not exceed 7.43%, showing a good coincidence degree. The monitoring method of the stiffness degradation evolution of adhesive layer of the carbon fiber–reinforced plastic single-lap joint based on the reconstruction of the adherend strain profile of fiber Bragg grating sensing area thus was figured out.

Highlights

  • The carbon fiber–reinforced plastic (CFRP) single-lap adhesive joint is one of the core components in aircraft structure design.[1]

  • Because of its advantages of small volume, light weight, high sensitivity, easy embedment, good compatibility with composite materials, and capability of multipoint measurement, fiber Bragg grating (FBG) sensor was considered very suitable to monitor the failure of the CFRP single-lap adhesive joint.[6,7]

  • The adherend strain profiles near the end of the adhesive layer reflected the evolution of the stiffness degradation

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Summary

Introduction

The carbon fiber–reinforced plastic (CFRP) single-lap adhesive joint is one of the core components in aircraft structure design.[1]. This article first applied the finite element (FE) analysis software to obtain the mapping relationship model between the evolution of adherend strain profile of CFRP single-lap joint and the stiffness degradation evolution of adhesive layer and determined the distribution of FBG which was embedded in the adherend between the first and second layers at the end of the adhesive layer instead of the adhesive layer.

Results
Conclusion
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