Recent Development and Remaining Challenges of Iron Sulfide Scale Mitigation in Sour-Gas Wells

Abstract

Summary Iron sulfide scale deposition can be a significant flow-assurance issue in sour-gas production systems. It can deposit along the water-flowing path from the near-wellbore reservoir region to the surface equipment, which results in formation damage, causes tubing blockage, interferes with well intervention, and reduces hydrocarbon production. The main objectives of this paper are to review the new advancements and remaining challenges concerning iron sulfide management in sour-gas wells, covering the mechanisms of iron sulfide formation, the mechanical and chemical removal techniques, and the prevention strategies. In this paper we give a special emphasis to the different mechanisms of iron sulfide formation during well-completion and production stages, especially the sources of ferrous iron (Fe2+) for scale deposition. It is essential to understand the root cause to identify and develop suitable technologies to manage the scale problem. We also summarize the latest developments in mechanical methods and chemical dissolvers for the removal of iron sulfide deposited on downhole tubing. The capabilities of the current chemical dissolvers are discussed, and the criteria for effective dissolvers are provided to serve as guides for future development. Then, we provide an overview of recent developments on iron sulfide prevention technologies and treatment strategies. We differentiate the treatment approaches for corrosion byproduct and scale precipitation and scale-inhibitor deployment through continuous-injection and squeeze treatments. Finally, we outline the technical gaps and areas for further research-and-development (R&D) efforts. We provide the latest review on iron sulfide formation and mitigation, with an attempt to integrate viable solutions and showcase workable practices.