Abstract

The current paper presents a literature review on the studies of incorporation of magnesia (magnesium oxide) into Portland cement material from the geotechnical well construction perspective. Starting with a comparison of application conditions between civil construction and geotechnical well cementing, this work reviewed the Portland cement categorizations, magnesia manufacturing routes at first. Then, the physical-chemical-mechanical properties were investigated which includes the reactivity of magnesia, expansion influence from its hydration, and carbonation/dehydroxylation of magnesia blended Portland cement. The development of cement material hydration modeling methods is also summarized. Moreover, the experimental characterization methods have also been elucidated including composition determination, particle size analysis, volumetric variation measurement, compressive strength testing, shear-bond strength testing, transition state analysis, etc. Meanwhile, the results and conclusions were extracted from the literature. Through this route, a comprehensive understanding of the scientific research progress on magnesia blended Portland cement development for geotechnical well construction is derived. Additionally, it is concluded that incorporating magnesia into Portland cement can provide benefits for this material utilization in geotechnical well constructions provided the reasonable tuning among the characteristics of magnesia, the downhole surrounding conditions, and the formulation of the cement slurry. Satisfying these pre-conditions, the effective expansion not only mitigates the micro-annulus issues but also increases the shear bonding strength at the cementing interfaces. Moreover, the caustic magnesia introduction into Portland cement has the potential advantage on carbon dioxide geological sequestration well integrity compared with the Portland cement sheath without it because of the denser in-situ porous matrix evolvement and more stable carbon fixation features of magnesium carbonate. However, since the impact of magnesia on Portland cement strongly depended on its properties (calcination conditions, particle size, reactivity) and the aging conditions (downhole temperature, pressure, contacting medium), it should be noted that some extended research is worth conducting in the future such as the synchronized hydration between magnesia and Portland cement, the dosage limit of caustic magnesia in Portland cement in terms of CO2 sequestration and the corresponding mechanical properties analysis, and the hybrid method (caustic magnesia, Portland cement, and other supplementary cementitious materials) targeting the co-existence of the geothermal environment and the corrosive medium scenario.

Highlights

  • Our modern society is based on the material of cement to some extent, which has been used by humans since at least ten thousand years ago in Neolithic times (Trout, 2019; UNESCO, 2021)

  • Where subscripts of c and w refer to cement and water respectively; Rwc−H is the mass ratio of water to cement grains consumed by hydration reaction; W/C denotes the water to cement ratio by mass; εish means the cement internal shrinkage; φ refers to the porosity in cement paste/sheath; φ0 refers to the initial porosity in cement paste/sheath

  • The above carbonation experiment studies are relevant to ambient temperature and pressure conditions, the findings show us the high potentials of using reactive magnesia as one of the primary cementitious materials when we proceed with CO2 geological sequestration and CO2 EOR operation due to: 1) mitigating the calcium leaching issues from

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Summary

INTRODUCTION

Our modern society is based on the material of cement to some extent, which has been used by humans since at least ten thousand years ago in Neolithic times (Trout, 2019; UNESCO, 2021). The magnesia-based expandable agent has good thermal stability (Shand, 2006a) and effective expansion under high temperature and high-pressure conditions (Ghofrani and Plack, 1993). This benefits the shrinkage compensation when blending magnesia with Portland cement. Apart from addressing the well integrity issues in the petroleum engineering field, the magnesia blended cement sheds light on the economical and sustainable geotechnical well constructions in respect of environmental protection consciousness (lower energy consumption in the manufacturing process compared with PC’s process, CO2 geological sequestration, and potential carbon neutralization) in recent years. Most commonly used - Class G has more stringent manufacturing requirements than others understanding of the scientific research progress on magnesia blended Portland cement development for geotechnical well construction is derived

APPLICATION CONDITIONS
Magnesia Manufacturing
EXPERIMENTAL CHARACTERIZATION METHODS
Composition Determination
Determination of Hydration Degree
Compressive Strength Determination
Debonding Probe
Particle Size Determination Methods
Hydration Kinetics Monitoring
Micromorphology
Transition State Analysis
4.10 Fluid Loss
4.11 Rheology
MODELING STUDIES
T-CemInt Modeling
CMI and CHI Modeling
Reactivity of Magnesia
Expansion and Hydrated Matrix Structure Alternation
Findings
CONCLUSION
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