Real-time 3-D shape measurement with composite phase-shifting fringes and multi-view system.

Abstract

In recent years, fringe projection has become an established and essential method for dynamic three-dimensional (3-D) shape measurement in different fields such as online inspection and real-time quality control. Numerous high-speed 3-D shape measurement methods have been developed by either employing high-speed hardware, minimizing the number of pattern projection, or both. However, dynamic 3-D shape measurement of arbitrarily-shaped objects with full sensor resolution without the necessity of additional pattern projections is still a big challenge. In this work, we introduce a high-speed 3-D shape measurement technique based on composite phase-shifting fringes and a multi-view system. The geometry constraint is adopted to search the corresponding points independently without additional images. Meanwhile, by analysing the 3-D position and the main wrapped phase of the corresponding point, pairs with an incorrect 3-D position or a considerable phase difference are effectively rejected. All of the qualified corresponding points are then corrected, and the unique one as well as the related period order is selected through the embedded triangular wave. Finally, considering that some points can only be captured by one of the cameras due to the occlusions, these points may have different fringe orders in the two views, so a left-right consistency check is employed to eliminate those erroneous period orders in this case. Several experiments on both static and dynamic scenes are performed, verifying that our method can achieve a speed of 120 frames per second (fps) with 25-period fringe patterns for fast, dense, and accurate 3-D measurement.