Realization of rapid synthesis of H-ZSM-5 zeolite by seed-assisted method for aromatization reactions of methanol or methane

Abstract

H-ZSM-5 zeolites are successfully synthesized within 1 h with an organic template free system by the seed-assisted method. The synthetic method not only reduces the production cost of H-ZSM-5 zeolite, but also decreases the environmental pollution produced compared with that of the conventional synthesis process. Characterization by SEM, XRD, N2 adsorption–desorption, NH3-TPD, and Py-IR confirms that the H-ZSM-5 product has a high crystallinity and reveals that the rapid synthesis process is in accordance with the seed surface crystallization mechanism. To improve the aromatic selectivity on the H-ZSM-5 zeolite, different concentrations of Mo and Zn catalysts were prepared by incipient wetness impregnation and the ion-exchange method. Mo-Zn/H-ZSM-5-SAS-1 h have similar catalytic lifetimes and higher selectivity of paraxylene in aromatic products compared with Mo-Zn/H-ZSM-5-seed in the reaction of methanol to aromatic. However, the catalytic lifetime of 6%Mo/H-ZSM-5-SAS-1 h is shorter than that of the 6%Mo/H-ZSM-5-seed catalyst in methane to benzene reaction under the same reaction conditions.