Abstract

Real world emission and energy consumption behavior from vehicles is a key element for meeting air quality and greenhouse gas (GHG) targets for any country. While CO2 fleet targets for vehicles are defined on basis of standardized test procedures, in real driving conditions manifold parameters show large variabilities. Main differences are Driving cycle Vehicle loading and driving resistances Ambient temperature levels, start conditions and trip length Gear shift behavior of the drivers Power demand from auxiliaries Fuel quality For the upcoming update of the Handbook Emission Factors for Road Transport (HBEFA 4.1) we have performed analysis, measurements and simulations to elaborate real world energy consumption values for 2-wheelers, passenger cars (PC), light commercial vehicles (LCVs) and heavy duty vehicles (HDVs), so called emission factors (EF). EFs show fuel consumption or emission level in [g/km] and [#/km] for fuel, gaseous exhaust gas components and also for the particle number (PN). EFs are provided for a lot of different traffic situations covering stop & go up to highway for different road gradient categories. EFs are different for each vehicle category and for each powertrain technology and emission standard (from EURO 0 gasoline PC to EURO VI HDV with CNG engine). To produce the EFs, vehicle tests from chassis dyno and from on-board measurements were collected in all European labs to set up models for all vehicle segments in the passenger cars and heavy duty emission model (PHEM). The models for PC and LCVs were based on weight and road load data available from the type approval test, the worldwide harmonized light vehicles test procedure (WLTP), and then calibrated in a stepwise approach to consider all influences in real world driving. Finally, the results for new vehicle fleet fuel consumption values were compared with data from the fuel consumption monitoring data base. For HDVs, the models are based on data from the development of the HDV CO2 determination method (Regulation (EU) 2017/2400, “VECTO”). The methods and also the results in terms of differences between real world and type approval for loading, road load, energy consumption and emission levels are described in this paper.

Highlights

  • The results show, inter alia, the remaining deviations between worldwide harmonized light vehicles test procedure (WLTP) and real world fuel consumption, explain reasons for higher real world driving resistances and Carbon dioxide (CO2) emissions and indicate critical driving situations for emission levels

  • From 2020 on the availability for Heavy Duty Vehicle (HDV) data is expected to improve significantly, since the CO2-emissions and other relevant parameters computed by Vehicle Energy Consumption Calculation Tool (VECTO) will be available from the monitoring activities for new registered HDVs according to Regulation (EU) 2018/956

  • Model input for typical EURO VI configurations was derived from tests and data collection performed during the development of the HDV CO2 determination method (Regulation (EU) 2017/2400, “VECTO”)

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Summary

Introduction

differences between real world operation and type approval have been analyzed in many studies in the past. Examples for findings are: The 5th EU Framework Project ARTEMIS already identified large differences in NOx emission levels in the type approval tests (ECE R49, which is a steady state test in 13 load points) and in real driving (Rexeis et al, 2005) for heavy duty engines (HDEs) with EURO II certification. Based on these findings, the HDE test conditions were steadily improved to a transient test (ETC, from EURO IV on), in addition to the inclusion of cold start for engine tests and on-board emission testing (WHTC according to Regulation (EU) No 582/2011). For HDEs, possible issues for upcoming regulations are an extension of the on-board emission testing conditions to lower loads and to include the full cold start

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