Abstract

A line structured light sensor (LSLS) is generally constituted of a laser line projector and a camera. With the advantages of simple construction, non-contact, and high measuring speed, it is of great perspective in 3D measurement. For traditional LSLSs, the camera exposure time is usually fixed while the surface properties can be varied for different measurement tasks. This would lead to under/over exposure of the stripe images or even failure of the measurement. To avoid these undesired situations, an adaptive control method was proposed to modulate the average stripe width (ASW) within a favorite range. The ASW is first computed based on the back propagation neural network (BPNN), which can reach a high accuracy result and reduce the runtime dramatically. Then, the approximate linear relationship between the ASW and the exposure time was demonstrated via a series of experiments. Thus, a linear iteration procedure was proposed to compute the optimal camera exposure time. When the optimized exposure time is real-time adjusted, stripe images with the favorite ASW can be obtained during the whole scanning process. The smoothness of the stripe center lines and the surface integrity can be improved. A small proportion of the invalid stripe images further proves the effectiveness of the control method.

Highlights

  • A line structured light sensor (LSLS) is generally constituted of a laser line projector and a camera

  • The fitting error can be used to evaluate the center extraction results.12The absolute average error (AVR) and the root mean squared error (RMSE) for the three center lines are centerinlines are in Table

  • If Ta is selected as the constant exposure time, the average stripe width (ASW) will change in ASW will change in accordance with the surface geometries, as shown by Figure 13b

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Summary

Introduction

A line structured light sensor (LSLS) is generally constituted of a laser line projector and a camera. Most adaptive control research of structured light measurement focuses on digital light processing (DLP) based fringe projection systems. Jiang et al [20] fused the fringe images with different camera exposure time and projector illumination to avoid saturation and enhance the dynamic range. Chen et al [24] modified the projection intensity onto the part based on local surface reflectivity to avoid image saturation where the adapted fringe patterns are created prior to the measuring process. The LCoS based method improved the dynamic range of the image acquisition system and the accuracy significantly This method needs additional hardware, like the optical devices, LCoS device, and the control units, and introduced a more complicate calibration process.

Measurement
Computation
For the
Compute Reference Cross Section Width Using Gaussian Fitting
Stripe
Relationship between ASW and Exposure Time
Adaptive
Experiments and Analysis
Real-Time Computation of ASW Using BPNN
Stripes
12. Comparison
Adaptive Control for Part Scanning
14. Figure
Comparative Analysis of Effective Points
Effective Analysis of Linear Iteration
Conclusions
Multiple
Full Text
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