Reactively Curable Rubbers—I: Diene Elastomers with Pendant Isocyanate and/or Hydroxyl Functionality

Abstract

Abstract In conclusion, we have demonstrated that modified diene elastomers containing active hydrogens and/or blocked-isocyanate derivatives can be crosslinked (cured) by three distinct methods. These methods include: 1. reaction of polymer-bound active hydrogens with monomeric polyisocyanates (Type I), 2. reaction of polymer-bound isocyanates with compounds containing two or more active hydrogens (Type II), and 3. reaction between polymer segments that contain both polymer-bound isocyanates and active hydrogens (Type III). Additionally, we have shown that the new polymerizable blocked-isocyanate derivatives (Type II and III systems) can be readily incorporated into SBR and NBR elastomers by standard emulsion-polymerization techniques. The degree and distribution of these monomers within the elastomer matrix were shown to be controlled by knowledge of their reactivity ratios. Furthermore, we have shown that the processing and properties of these systems can be readily controlled by the proper combination of isocyanate blocking group, active-hydrogen component, and catalyst. In many cases, these modified elastomers can be coagulated, dried, compounded, and cured using methods common to the rubber industry. Although not optimized, we have also shown that useful vulcanizates can be produced from extremely simple recipes. Conventional acceleration systems e.g., sulfur, accelerator, zinc oxide, are eliminated. The resulting urethane or urea crosslinks are remarkably durable under both thermal and hydrolytic conditions. Obviously, the possibilities for these uniquely reactive elastomers have not been exhausted. Many other intriguing applications of this technology are currently being explored. These applications will be the subject of future publications.