Reactive Extrusion Strategies to Fabricate Magnetite–Polyethylene Nanocomposites with Enhanced Mechanical and Magnetic Hyperthermia Properties

Abstract

Biofouling is a major problem in water filtration units, which leads to premature system failure. Conventional treatment methods involving the use of chemicals or high‐pressure hydraulics exert mechanical strain on filter materials, leading to shortened service lifetimes. In this study, a novel magnetic polymer nanocomposite is fabricated using a blend of high density/ultrahigh molecular weight polyethylene with magnetite nanoparticle (MNP) fillers. The resulting magnetite–polyethylene nanocomposite (MPE‐NC) is mechanically robust and can be externally actuated with an alternating magnetic field to generate localized heating that is effective in eradicating bacterial biofilms. The MNPs are functionalized with silane‐based coupling agents and crosslinked onto the polyethylene backbone via a reactive extrusion approach, which results in a twofold enhancement in mechanical properties of the polymer matrix. Furthermore, the magnetic hyperthermia performance of the MPE‐NC is improved eightfold by replacing undoped magnetite nanospheres with zinc‐doped magnetite nanocube fillers, and the magnetic hyperthermia treatment approach is shown to be 12 times more effective in destroying bacterial biofilms compared to a direct heat‐treatment method. During hyperthermia treatment, the mechanical integrity of the MPE‐NC is preserved, thereby validating the potential of the MPE‐NC as a new filter material with high efficiency in biofilm removal and extended durability.image