Reactive extrusion of polycaprolactone compounds containing wood flour and lignin

Abstract

AbstractBiodegradable polycaprolactone (PCL) was melt‐compounded in a Werner & Pfleiderer twin‐screw extruder (ZSK25) together with wood flour (WF) and lignin with maleic anhydride‐grafted polycaprolactone (PCL‐g‐MA) used as a compatibilizer. The grafting of maleic anhydride onto PCL was achieved with reactive extrusion in the presence of 2,5‐dimethyl‐2,5‐di‐(t‐butylperoxy)hexane as an initiator. The graft copolymers were analyzed with size exclusion chromatography and titration. As a function of the initiator and maleic anhydride addition, the grafted maleic anhydride content varied from 1.4 to 3.1 wt %. Compounds compatibilized with PCL‐g‐MA exhibited improved mechanical properties: a compatibilized PCL compound containing 40 wt % WF gave a Young's modulus of 2300 MPa with respect to 400 MPa for neat PCL and a 100% increase in yield stress. The content of WF, lignin, and PCL‐g‐MA was varied systematically to examine stress–strain and impact behavior. Low contents of grafted maleic anhydride and PCL‐g‐MA were required to improve both mechanical properties and interfacial adhesion. Biodegradation was investigated. Lignin addition was found to retard biodegradation. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1972–1984, 2001