Reacting flow characteristics based on the axis-switching phenomenon in a baffled micro combustor with rotated noncircular holes for micro-thermophotovoltaic system

Abstract

• The geometric features related to the axis-switching phenomenon are numerically investigated for a multihole baffled micro combustor. • In the combustor of noncircular holes, secondary flows are more developed. • The flow mixing and combustion efficiency are improved by noncircular air holes. • The best thermal field for a combustion-based TPV system is obtained for baffles with 30°-rotated square holes and 15°-rotated triangular holes. • The emitter efficiency for TPV applications is better than the swirling flow combustor. For a thermophotovoltaic (TPV) generator, a combustor design for strengthening the axis-switching phenomenon is explored. Various simulations based on a Reynolds stress model and detailed chemical mechanism of GRI 3.0 are performed for methane (CH 4 )–air flames in a multihole baffled combustor. The reacting flow fields are investigated with the baffle plates of rotated square and triangular holes. The spreading and merging of multiple air jets past the baffle plate are significantly affected by rotating noncircular air holes. Considering the crossover location changes of the jet half-width, the air jets have a flow structure that quickly generates the axis-switching phenomenon. Compared with the baffled combustor of circular air holes, the center recirculation zone in the combustor of noncircular holes is enlarged by approximately 200% with a hole rotation. As the hole rotation increases, secondary flows become more complicated and the merging of air jets is quickly finished. Based on these flow structures, the region with the stoichiometric condition is observed in various forms of hexagonal, star, circular, and flower shapes. As a result, the flammable region and combustion efficiency are considerably increased. The flame lengths are roughly evaluated as three times the mixing lengths. From the viewpoint of a heat emitter for the TPV application, the heat transfer on the combustion chamber wall is discussed. Compared with the combustor with circular air holes, the combustor with noncircular air holes shows a 5% increase in flammable region and a 5.9% improvement in combustion efficiency. For a combustion-based TPV system, the best uniformity of wall temperature is observed for baffles with 30°-rotated square holes and 15°-rotated triangular holes and the highest mean wall temperatures are obtained when the flame length is approximately 1/3 of the combustor length.