Abstract

Layered and Pt films were sputtered onto mirror-polished and nanostructured thin film (NSTF)-coated glassy carbon (GC) disks. Rotating disk electrode (RDE) studies of oxygen reduction reaction (ORR) activity were completed for all prepared disks. The film was prepared by depositing alternating layers of Pt (constant thickness) and Ir (gradient), finished with a Pt top layer. The NSTF-supported catalysts had much higher active surface areas and reached the diffusion-limited current at higher potentials than the bare GC supported catalysts. The surface enhancement factor (SEF) of Pt on NSTF-coated disks was approximately 14. The SEF increased (reaching a maximum of 22 at in ) as the Ir content increased for the samples on NSTF. The kinetic ORR current density also increased with increasing Ir content. A similar trend was not observed for the same catalyst coated onto bare GC disks. All of the catalyst/support combinations had identical Tafel slopes and area-specific current densities, suggesting that Pt is the active catalytic ingredient. Catalysts coated on NSTF-coated GC disks can be used to accurately examine both catalytic activities and the effects of high surface area supports in a single measurement.

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