Rational design of hollow N/Co-doped carbon spheres from bimetal-ZIFs for high-efficiency electrocatalysis

Abstract

To explore efficient non-noble metal-based electrocatalysts for oxygen reduction reaction (ORR), herein we developed a facile bottom-up approach for the fabrication of a hollow porous carbon sphere codoped with ultra-small Co nanoparticles and uniform nitrogen distribution (Co-HNCS) via one-step pyrolysis of a core-shell type precursor composing of polystyrene (PS) core and bimetallic ZIF (zeolite imidazolate framework) shell. The bimetallic Co-Zn-ZIFs (BMZIFs) was selected as the sacrifice template due to not only its high nitrogen content and regular porosity but also the superiority that Zn species in BMZIFs can both spatially separate Co species to suppress the aggregation of ultra-small Co NPs and be evaporated to afford extra pores during high-temperature pyrolysis. As expected, by adjusting the starting molar ratio of Zn to Co, we were able to prepare Co-HNCS-x (x represent the molar ratio of Co to total starting metal feeding) that exhibited unique hollow structure with large surface areas, enhanced mass transport, high porosities, tunable particle sizes and graphitization degrees, abundant highly active CoNx sites, and thus significantly improved ORR performance. Particularly, the optimal Co-HNCS-0.2 exhibited the remarkable ORR activity (the onset and half-wave potentials were 0.94 and 0.82Vvs. RHE, respectively) via an efficient four-electron-dominant ORR process in alkaline medium, which outperformed that of commercial Pt/C (20wt%, the onset and half-wave potentials were 0.93 and 0.80Vvs. RHE, respectively) and most of previously reported Co-based catalysts. Moreover, it also displayed much superior stability and tolerance to methanol as compared to Pt/C, further highlighting the merit of this facile synthesis approach. Our findings might inspire new thoughts on the development of precious-metal-free, highly-efficient and cost-effective ORR electrocatalysts derived from MOF.