Rate-Dependent Elasto-Viscoplastic Constitutive Model for Industrial Powders. Part 2: Model Evaluation

Abstract

ABSTRACT The PSU-EVP model's constitutive parameters for alumina powder are presented. The PSU-EVP model was also used to back-predict the triaxial test data obtained for MZF and alumina powders using constitutive parameters such as the initial voids ratio (e 0), compression index (λ), and spring-back index (κ). In the case of MZF powder, 8 out of 12 back-prediction cases had average relative difference (ARD) values below 20%. In the case of alumina powder, 7 out of 11 back-prediction cases had ARD values below 20%. Based on the back-prediction results, it was concluded that the PSU-EVP model gave fairly good results for most triaxial test data collected at 0.62 MPa/minute and 6.21 MPa/minute. However, the back-prediction results obtained at 20.7 MPa/minute had high ARD values. A sensitivity analysis was done to study the effect of changes in parameter values on the hydrostatic triaxial compression (HTC) and conventional triaxial compression (CTC) back-prediction results. From the sensitivity analysis,±10% (standard deviation variation from ±0.8σ to ±2.3σ) changes in λ and e 0 mean values had marked effect on the HTC results. However, changes in the λ, κ, and e 0 mean values do not produce any noticeable effect on the CTC prediction results. Overall, the PSU-EVP model can be considered to be the first step towards the development of a more robust and accurate model for prediction of stresses and strains in a dry powder compression process.