Rapid thermal processing annealing challenges for large scale Cu2ZnSnS4thin films

Abstract

Electrodeposition followed by rapid thermal annealing is a favorable process for industrial solar thin film fabrication. In this regard, we attempt to develop a process for earth-abundant pure sulfide kesterite solar cells fabrication of Cu2ZnSnS4 (CZTS) at pre-industrial scale (15 × 15 cm2). Synthesis at a large scale is a challenging issue that we attempt to address discussing the choice of annealing parameters. We found out that in our system a low background pressure is needed to ensure a good vapors distribution. However, S, SnS, Zn volatilities are enhanced, making difficult the control of the composition. Annealing temperature profile has a strong influence on the final absorber composition. The introduction of an intermediate reactive pre-alloying step previously to the high temperature annealing is shown to help to obtain more compact absorbers, leading to a maximum power conversion efficiency of 2.4% for a 0.435 cm2 CZTS device.