Abstract

Abstract Ferrierite (FER) zeolite has been successfully synthesized within 2–3 h through microwave assisted crystallization without using organic structure directing agent. Crystallization temperature and seed content were found to be two of the key factors. XRD patterns and SEM images of the samples taken at different periods of time revealed that seeds were only partially dissolved during the crystallization process and silicate (alumino) species in the gel grew upon the surface of the partially dissolved seed. A core-shell zeolite growth model was proposed. Compared with original seed zeolite, as-synthesized FER zeolite had more regular morphology and larger particle size. The FER crystal size could be controlled in the range of 0.4–3.0 μm by adjusting the particle size of the seeds. FER obtained through microwave assisted rapid synthesis showed similar catalytic performance in 1-butene skeletal isomerization with the FER obtained through conventional hydrothermal synthesis.

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