Raining-inspired method for construction of porous film material

Abstract

The low-temperature environment caused by solvent evaporation leads to the condensation of water vapor into water droplets that remain on the surface of the film to form breath figure patterns. The conventional approach to regulate the pore morphology in the breath figure process is to optimize the ambient temperature, humidity, and solution concentration. However, realizing a wide adjustable window of pore size and uniform distribution of the pore are still challenges. Here, inspired by the rainfall phenomenon, we proposed a simple and efficient method called the “raining boxing method” (RBM) for preparing porous films based on exogenously given water droplets as templates. The RBM broadened the adjustable window of pore size (0.6–225 µm in this work) and solved the inherent problem of radial reduction of pore size from the film center to the edge caused by the significant difference in low-temperature duration at different locations accompanying the solvent evaporation process. Furthermore, this method could realize multi-types porous films, including surface porous films, spongy porous films, and honeycomb porous films, and could be universally applied in the casting process of various polymer solutions.