Abstract

The control of rail pressure is quite important in the common rail fuel system. Generally, the rail pressure control strategy is a combination of feedforward control and proportional–integral–derivative feedback control. A lumped parameter model of the common rail fuel system is built. Theoretically, the three main factors that affect the rail pressure are engine speed, rail pressure, and fuel injection. With these factors as the control parameters, the feedforward control logic is established. Then, with the basic fuel amount as the proportional–integral–derivative control parameter, the feedback control strategy is improved. The feedforward control is used to determine the basic fuel amount; the proportional–integral–derivative feedback control is used to fine-tune the basic fuel amount based on the deviation of target rail pressure and real rail pressure. Compared with only proportional–integral–derivative feedback control, the computation load of feedback control is reduced and the response speed is increased. In addition, experiments based on a common rail fuel system test rig are completed. The results show that the fuel efficiency of common rail fuel pump decreases with pump speed, and rail pressure increases. The steady-state rail pressure fluctuations are effectively reduced and the dynamic control precision of the common rail fuel system increases when the optimized control method is adopted.

Highlights

  • The fuel system is one of the most important parts for an advanced low-emission diesel engine

  • The experimental results show that the fuel pump efficiency is inversely proportional to the pump speed and the target rail pressure

  • The feedforward control is established based on the leakage of the common rail (CR) and high-pressure fuel pump and the mass of the fuel out of the fuel injectors

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Summary

Introduction

The fuel system is one of the most important parts for an advanced low-emission diesel engine. The electronic control module of the fuel system is essential for a diesel engine.[1] Currently, the common rail (CR) fuel system is one of the most widely employed electronic control fuel systems benefiting the diesel engine to satisfy the strict emission regulations.[2] Rail pressure is a major control parameter because it affects the injection characteristics directly.[3,4,5] The level of rail pressure determines the injection pressure and the injection amount per cycle. The stability and transient response of rail pressure has great influence on the engine performance factors such as starting, idling, acceleration, fuel economy, and emissions.[6]

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