Radio frequency shielding behaviour of silane treated Fe2O3/E-glass fibre reinforced epoxy hybrid composite

Abstract

In this work, radio frequency shielding behaviour of polymer (epoxy) matrixes composed of E-glass fibres and Fe2O3 fillers have been studied. The principal aim of this project is to prepare suitable shielding material for RFID application. When RFID unit is pasted on a metal plate without shielding material, the sensing distance is reduced, resulting in a less than useful RFID system. To improve RF shielding of epoxy, fibres and fillers were utilized. Magnetic behaviour of epoxy polymer composites was measured by hysteresis graphs (B-H) followed by radio frequency identifier setup. Fe2O3 particles of sizes 800, 200 and 100 nm and E-glass fibre woven mat of 600 g/m2 were used to make composites. Particle sizes of 800 nm and 200 nm were prepared by high-energy ball milling, whereas particles of 100 nm were prepared by sol–gel method. To enhance better dispersion of particles within the epoxy matrix, a surface modification process was carried out on fillers by an amino functional coupling agent called 3-Aminopropyltrimethoxysilane (APTMS). Crystalline and functional groups of siliconized Fe2O3 particles were characterized by XRD and FTIR spectroscopy analysis. Variable quantity of E-glass fibre (25, 35, and 45 vol%) was laid down along with 0.5 and 1.0 vol% of 800, 200, and 100 nm size Fe2O3 particles into the matrix, to fabricate the hybrid composites. Scanning electron microscopy and transmission electron microscopy images reveal the shape and size of Fe2O3 particles for different milling times and particle dispersion in the epoxy matrix. The maximum improved sensing distance of 45.2, 39.4 and 43.5 % was observed for low-, high-, and ultra-high radio frequency identifier setup along with shielding composite consist of epoxy, 1 vol% 200 nm Fe2O3 particles and 45 vol% of E-glass fibre.