Abstract

Solvent–steam mixture is a key factor in controlling the economic efficiency of the solvent-aided thermal injection process for producing bitumen in a highly viscous oil sands reservoir. This paper depicts a strategy to quickly provide trade-off operating conditions of the Expanding Solvent–Steam Assisted Gravity Drainage (ES-SAGD) process based on Pareto-optimality. Response surface models are employed to evaluate multiple ES-SAGD scenarios at low computational costs. The surrogate models play a role of objective-estimators in the multi-objective optimization that provides qualified ES-SAGD scenarios regarding bitumen recovery, steam–energy efficiency, and solvent-energy efficiency. The developed hybrid approach detects positive or negative correlations among the performance indicators of the ES-SAGD process. The derived Pareto-optimal operating conditions give flexibility in field development planning and thereby help decision makers determine the operating parameters of the ES-SAGD process based on their preferences.

Highlights

  • Steam Assisted Gravity Drainage (SAGD) is a thermal injection technique useful for producing bitumen by lowering its viscosity sufficiently in oil sands reservoirs [1]

  • This paper demonstrated the framework of the hybrid multi-objective optimization approach integrated with the polynomial response surface models and implemented the method for screening the Pareto-optimal operating conditions of the Expanding Solvent–Steam Assisted Gravity Drainage (ES-SAGD) process quickly

  • The response surface models substituting to the expensive thermal reservoir simulator allowed fast calculation of bitumen recovery and solvent–steam injection efficiency

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Summary

Introduction

Steam Assisted Gravity Drainage (SAGD) is a thermal injection technique useful for producing bitumen by lowering its viscosity (typically greater than 10,000 cP under reservoir conditions) sufficiently in oil sands reservoirs [1]. One salient issue in the SAGD process is how to save the volume of steam injected into the formation while achieving high bitumen recovery [2,3,4,5]. The ES-SAGD process co-injects light hydrocarbon solvent with steam for enhancing the thermal injection efficiency [6,7,8,9,10,11]. Nasr et al [6] showed that the steam–solvent co-injection could increase bitumen production rate while decreasing steam injection rate compared to SAGD Injected solvent condenses at the vapor/liquid boundary of the steam chamber and creates a diluted interface for further reducing the viscosity of heated bitumen [12].

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