Abstract

Paints and coatings are required to quickly cure under a broad variety of environmental conditions and deliver solid long-term performance. Achieving a balance during all seasons between quick curing of a coating film, i.e., early rain resistance, while maintaining sufficient workability and open time for an optimized aesthetic appearance is a challenge for the architectural coatings industry. This article describes how the colloidal physics differs between the current standard mechanism to achieve early rain resistance by inhibited coagulants in winter paints and a new mechanism that provides all-season paints. A combination of advanced physical characterization methods, such as electrophoretic mobility, dynamic light scattering and confocal laser scanning microscopy, in combination with application tests, is used to provide a comprehensive mechanism of the early rain resistance achieved by such paints. In addition, it is shown that this new system can be transferred to wood coatings and organic renders. The key finding of this article is that all-season paints combining early rain resistance at cold and damp conditions with open time at high temperatures and dry conditions rely on fast paint film formation with high early integrity rather than coagulants triggered by base evaporation.

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